Creating Joints a step by step guide

Creating Joints a step by step guide

I wrote this a while back but it’s still useful.

Tutorial to show adding a mortise & a tenon with a dowel hole at the same time. The Timber size that the joint will attach onto is 50×50.

Step 1 – Sketch a rectangle 50x50mm about the sketch origin.

Slide3

Step 2 – Extrude the rectangle symmetrically about the work plane 50mm

Slide4

Step 3 – Create a new sketch on a side face and draw a slot as below, you can use the slot tool or draw your own if you want the practice. Make sure you key the parameters Mortise_Width = 10mm, Mortise_Height = 35mm and Mortise_Height / 2ul for half the height.Slide5

Step 4 – With a fully constrained sketch, you can Extrude the slot into the block 25mm but make sure you select New SolidSlide6

Before you select OK, you need to change the Extents Extrude to Asymmetric and have 1mm of the slot come out of the block as below. This 1mm will be joined to the mating timber and will be consumed into the part so you won’t see it.Slide7

Select OK

Slide8

Step 5 – Now we are going to add some clearance around the joint. Use Thicken & offset 0.25mm cutting into the part.Slide9

The Joint should be slightly smaller.

Slide10

Step 6 – We now need to duplicate the work and create a second joint feature so sketch out the profile as before in Step 3.Slide11

Step 7 – Extrude the joint, but switch to asymmetric extrusion.Slide12

Set distance 1 to Tennon_Depth & distance 2 can protrude the 1mmSlide13

Step 8 – Now again, Thicken as before 0.25, cutting into the joint. Slide14

Step 9 – Create a sketch for the dowel hole which in this case I have just used a circle. You could use the hole command if you prefer. Dowel_Dia = 6.35mm, positioned 12mm x 6mm as below.Slide15

Step 10 – Now Extrude and cut through the joint.Slide16

Step 11 – Create the Dowel. Share the sketch & create another extrusion between the two faces shown below. Make sure you select new solid.Slide17

The first Dowel is created.Slide18

Step 12 – Repeat the dowel hole creation as per Steps 9 – 11 for the other joint.Slide19Slide20Slide21

Finally you will have a single corner Joint which can be placed in your assembly.Slide22

Finally you need to add the Woodwork for Inventor intelligence to allow the sculpt tool to work. Simply name your solid bodies.

+ = Add material

– = Subtract Material

Naming the multi body parts

You could assign iMates to pre-define how this will be assembled or you could setup the four corners and place within an assembly. I have uploaded a copy of the joints for download which will work with Inventor 2019 upwards.

Don’t forget to make your assembly Flexible before placing!

Video of placing the joint

Double Mortise & Tenon with Dowel Hole.iam

Mortise & Tenon 50×50 2.ipt